Air Pre Heater
Our Air Pre Heater (APH) is a highly efficient, industrial-grade thermal recovery system designed to reclaim residual heat from flue gases and transfer it to the incoming combustion air. This vital process significantly boosts boiler efficiency, cuts down on fuel consumption, and reduces harmful emissions, contributing to more sustainable operations.
Engineered for durability and long-term performance, our systems are trusted by industries worldwide. As a leading air preheater manufacturer in India, we ensure that each unit meets the demands of high-temperature, corrosive environments. These systems are widely used in thermal power plants, cement kilns, petrochemical units, and industrial boilers.
- Improves boiler thermal efficiency
- Lowers fuel consumption rate
- Reduces flue gas temperature
Industrial Heating Solutions
Air Pre Heaters play a critical role in energy-intensive industries by recovering waste heat and improving fuel efficiency in thermal systems.
Power Plants
Preheats the incoming combustion air using residual flue gas heat, improving boiler efficiency, reducing fuel usage, and minimizing greenhouse gas emissions.
Cement Kilns
Captures and reuses hot exhaust gases to preheat combustion air, improving kiln thermal efficiency, minimizing energy loss, and reducing operational costs.
Steel and Metallurgy
Improves furnace thermal efficiency and overall productivity by enhancing heat exchange, reducing fuel usage, and lowering operational energy losses during metal processing.
Chemical Processing Units
Ensures uniform temperature distribution, reduces energy consumption, and maintains process consistency while lowering emissions.
Efficiency That Delivers
The air pre heater significantly enhances thermal efficiency while reducing operational costs and environmental impact across industrial heating applications.
Fuel Savings
Significantly lowers fuel consumption by reclaiming flue gas heat and preheating combustion air efficiently.
Extended Equipment Life
Reduces temperature fluctuations and corrosion, extending the operational life of furnaces and boilers.
Eco-Friendly Design
Decreases emissions and helps industries meet stringent environmental regulations with a more sustainable energy system.
Engineered for Performance
Our air preheater systems are built for performance under high thermal stress. As a trusted air preheater manufacturer, it is our duty to ensure that our products are capable of reliable operation and effective heat transfer even in the most demanding environments.
| Category | Specification |
|---|---|
| Heat Recovery Capacity | Up to 80% of flue gas energy can be utilized |
| Material Construction | Carbon steel or stainless steel, corrosion-resistant |
| Temperature Range | Handles flue gas up to 400°C |
| Application Type | Suitable for boilers, kilns, and furnaces |
Upgrade Thermal Efficiency Today
Boost your plant’s efficiency, cut fuel costs, and reduce emissions with our high-performance air pre heater—engineered for durability and dependability in tough industrial conditions.
Commitment to Quality Engineering
We specialize in high-efficiency thermal recovery equipment, customized to meet each client's unique industrial requirements.
Industry Experience
With decades of experience as an air preheater manufacturer in India, we deliver robust and innovative solutions tailored to power, cement, chemical, and metal industries.
High-Quality Materials
Manufactured using corrosion-resistant alloys and advanced fabrication techniques to endure extreme industrial environments.
Tailored Designs
Our systems are customized based on specific plant requirements—air volume, fuel type, and thermal performance targets.
Technical Support
From initial consultation to final commissioning and ongoing performance evaluation, our expert team is with you every step of the way.
General frequently asked questions
We have answered the most frequently asked questions about Air Pre Heaters and how they integrate into your industrial processes efficiently.
What Client Say's
Discover how our clients benefit from reliable, energy-efficient heating solutions in a variety of industries and applications.
Outstanding energy savings after installation. The air preheater paid for itself completely in just under one operational year.
Impressive build quality and high thermal performance. Perfectly suited for our power plant’s continuous operational and efficiency demands.
Handles extreme temperatures excellently. The technical support team helped us at every step of the setup and operation.
Low maintenance, reliable performance. It significantly helped us cut emissions and reduce fuel consumption over consistent long-term use.
Our Certifications
Velmurugan is committed to excellence through adherence to the highest international standards. Our certifications demonstrate our focus on quality, safety, and environmental stewardship.
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