Mill shells are designed to heavy load
Product Intro

Mill Shell

Mill shells are fundamental to grinding mill functionality in heavy industries such as cement, mining, power, and chemical processing. These cylindrical steel components enclose the grinding media and rotating elements, forming the backbone of any mill operation. As one of the Leading mill shell manufacturers, we engineer them from premium alloy or carbon steel to withstand extreme pressure, rotational stress, and high temperatures.

Designed for smoother rotation, less vibration, and maximum throughput, these shells ensure product consistency and operational efficiency. As trusted mill shell manufacturers in India, we provide high-performance solutions tailored to both wet and dry grinding applications.

  • Heavy-duty design ensures extended service lifespan
  • Engineered for optimal dynamic and static performance
  • Adaptable for wet and dry grinding applications
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Applications

Versatile Industry Applications

Our mill shells are engineered for multi-industry deployment, excelling in high-impact grinding environments and precision-demanding production lines. As experienced mill shell manufacturers, we ensure each shell is tailored to meet the rigorous demands of diverse industrial operations.

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Cement Manufacturing

Ideal for grinding clinker into cement powder under heavy thermal and mechanical stress.

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Mining & Minerals

Deployed in ore processing to crush rock into slurry containing high metal concentrations.

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Thermal Power Plants

Enables efficient coal grinding for boilers, increasing energy conversion and system performance.

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Chemical Processing

Produces ultra-fine powders required for consistent chemical blending and advanced industrial reactions.

Product Benefits

Reliable Engineering for Extreme Loads

Our mill shells deliver superior performance under heavy loads, ensuring endurance, stability, and smooth grinding operations in demanding cement, mining, and chemical industries. As one of the trusted mill shell manufacturers in India, we design each unit to meet rigorous operational standards and long-term durability.

Superior Metallurgical Strength

Crafted from high-grade, impact-resistant alloys with optimal hardness levels to withstand abrasive forces, deformation, and long-term wear.

Tailored Dimensions and Weight

Custom-manufactured to perfectly align with your mill’s geometry, capacity, and rotational dynamics for optimal performance.

Reduced Operational Interruptions

Engineered with anti-fatigue precision, minimizing vibration, stress concentration, and unexpected breakdowns during continuous heavy-duty cycles.

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Specification

Technical Specification

Our mill shells are manufactured with tight tolerances and high-quality welds, ensuring robust support for rotational forces and prolonged life.

Category Specification
Material Grade Carbon Steel IS 2062 / Alloy Steel ASTM A516
Shell Diameter Range 1.5 meters to
6.5 meters
Shell Thickness 20 mm to 100 mm,
depending on application
Length Customization Up to 12 meters,
flanged or bolted ends available

Enhance Grinding with Premium Mill Shells

Upgrade your plant’s grinding performance with our robust, customizable mill shell solutions.

Why Choose Us

Trusted by Industry Leaders

With decades of expertise and cutting-edge fabrication technology, we are your reliable partner in mill shell manufacturing.

ISO-Certified Production Process

Maintains international quality benchmarks through rigorous testing and documentation.

In-House Engineering Experts

Every design is reviewed and approved by senior metallurgical and mechanical professionals.

Worldwide Delivery Support

Timely shipping to Asia, Africa, Middle East, and South America.

High Precision Guarantee

Shells undergo ultrasonic and hydrostatic tests for dimensional and structural integrity.

Faq's

General frequently asked questions

Find the answers to commonly asked questions about our mill shell design, use, and customization options.

Our shells can be customized for ball mills, SAG mills, rod mills, and cement mills in varied capacities and dimensions.

We follow ASME Section IX and ISO 3834 welding practices with full NDT checks including ultrasonic and radiographic inspections.

Yes, we offer re-lining services and shell refurbishments with wear-resistant linings for extended shell life and safe operation.

Yes, we provide complete support including on-site installation, alignment checks, and commissioning supervision for all mill shells.

Lead time depends on shell size and complexity—typically ranges from 4 to 12 weeks including quality assurance procedures.
Testimonials

What Client Say's

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Quality

Our Certifications

Velmurugan is committed to excellence through adherence to the highest international standards. Our certifications demonstrate our focus on quality, safety, and environmental stewardship.

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We'd love to manufacture for you!
Send Us Your Inquiry

Have questions or need a custom engineering solution? Our team is here to help. Whether you're exploring product options, requesting a quote, or need technical support, we’re just a message away.